Form-Fill-Seal Systems

Form-fill-seal (FFS) automated bagging systems are designed to form/open a poly bag/pouch which is then manually or automatically filled with the product and then sealed closed.

Form-fill-seal machines can accommodate a wide variety of poly bags sizes and with a variety of features such as: stand-up, gussets, zippers, zip lock & hole punches. Some form-fill-seal systems can fill up to 120 bags per minute depending on the product and bag size. Options may include a bag coder, bag top trimmer, gas flush, infeed & out feed conveyors, and product weighing scales.

Other Options:

  • Second vertical roll-holder

  • EZ Load II™ horizontal roll-holder

  • JamControl™ overfilled-bag detection

  • Side-of-bag settler

  • Bag-settling conveyor

  • Bag Handles

  • Bag punch

  • Patch handle

  • Header/patch handle

  • Machine enclosure doors/panels (expanded metal or Lexan®)

  • Bag coding

  • Air-removal devices

  • On-demand thermal transfer printing

  • Easy-open bag perforator

  • Rotary bag-top trimmer with trim-removal

  • Mitered (45 degree) corner sealer

  • Bottom gusset former (3″ to 6″)

  • Zipper

  • Remote communications (ethernet, web or modem)

  • 50 HZ electronics

  • Volumetric or net weigh dosing

  • Full-bag handling conveyors

  • Fully-automated palletizing and pallet wrapping

Standard Features:

  • Speeds up to 34 bags per minute

  • Bags from 10 ¾” to 26″ wide, up to 42″ long (2 to 8 mil poly thickness)

  • 24 VDC digital controls

  • NEMA-12 electrical controls

  • MaxFill™ chute for maximum product volume

  • Simplified operator touch panel

  • Bag counting, operational alarms, and diagnostics

  • Handheld remote operator control

  • SEW euro-drive motors

  • Vertical roll holder with pneumatic core chuck

  • Top-frame mounted internal components

  • Automatic heat sealer with auto-open

  • Stainless steel (T304) contact surfaces

  • QuickAdjust™ chute adjustment for fast bag-size changes

  • Heavy-duty hardened self-cleaning dual sealed pulleys

  • Pre-fill, post-fill bag staging for added seal integrity

  • Zinc dichromate-plated internal components

  • Extended-length bag top-seal cooling plenum

  • Heavy-duty powder-coated 4″ structural steel frame

  • Approximate size 4’W x 21’L x 5′ 7″H

*Testing might be required to determine obtainable speeds and accuracy for your application.

 Contact us for the right fit for your bagging needs!

570-323-9030